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Senior Specialist, Engineering

Merck
Remote friendly (Durham, NC)
United States
$114,700 - $180,500 USD yearly
Operations

Role Summary

The Utility Engineer is a member of the Plant Engineering team providing direct hands-on technical support to the Durham Site. This position focuses on leading investigation of electrical system excursions, engineering maintenance, design system improvements and optimizations, and hands-on troubleshooting. The role includes input to deviation investigations, recommending corrective actions, and leading plant engineering improvement projects and productivity initiatives.

Responsibilities

  • Lead investigation of electrical system excursions and troubleshoot plant electrical issues.
  • Lead engineering maintenance, design improvements, and productivity enhancement initiatives.
  • Provide input to deviation investigations for root cause assessment and corrective actions.
  • Lead and participate in major utility equipment projects including funding, change control, integration, commissioning, and equipment qualification.
  • Obtain bids, review contracts, supervise and follow up on contract work; participate in shutdown scheduling and GMP cleaning for facility shutdowns.
  • Coordinate with Site Engineering and IPT production planners; attend daily shutdown meetings and ensure activities are tracked and completed.
  • Provide technical support and training to mechanics and maintenance personnel; interface with safety, production, and quality groups to ensure compliance with standards.
  • Lead or participate in discussions with contractors, vendors, or third parties to align with maintenance and reliability objectives.
  • Participate in cross-functional teams for Engineering Operations projects and plant activities; streamline Maintenance department systems and procedures with emphasis on safety and cGMP compliance.
  • Define equipment requirements and specifications; manage implementation of new equipment or modifications; lead installations and upgrades; troubleshoot processes or equipment issues.
  • Work independently with priorities while contributing to a production team; hands-on troubleshooting of electrical systems and equipment site-wide.
  • Assist in deviation investigations for maintenance instruments, equipment, and systems.

Qualifications

  • Education โ€“ Bachelorโ€™s degree in engineering, science, or related field.
  • Required Experience & Skills
    • Five years of experience in production, calibration, and/or maintenance.
    • Strong planning, scheduling, and time management skills.
    • Working knowledge of GMP regulatory requirements for manufacturing operations.
    • Good oral and written communication skills.
    • Experience with GMP-compliant calibration and maintenance databases.
    • SAP experience related to plant maintenance and spare parts procurement systems.
    • Experience with formal problem-solving techniques (root cause analysis, FMEA, Lean Six Sigma tools).
    • Familiarity with World Class maintenance practices (PMs, RCM, PdM, etc.).
    • Proficiency in understanding functionality of all utility generation equipment (electrical distribution, clean utilities, boilers, chillers, HVAC, etc.).
    • Utility and HVAC system process improvement and optimization experience.
    • Technical writing and deviation investigation experience; problem solving and troubleshooting experience.
    • Familiarity with cgMPs and vaccine regulatory requirements.
  • Preferred
    • CMMS experience related to plant maintenance and spare parts procurement systems.
    • Project management, including change control and equipment qualification.
    • SAP experience related to plant maintenance and spare parts procurement systems.
    • Experience in sterile, bulk, or finished pharmaceutical environments with current Good Manufacturing Practices.
    • Automation and manufacturing execution systems (MES), process modeling, and process improvement experience.
    • Mechanical functionality and reliability knowledge (asset management).
    • Green Belt/Black Belt Certification.
    • Professional Engineer credentials.

Skills

  • Adaptability, Project Management, Process Improvement
  • cGMP Regulations, Change Management, Data Analysis
  • Deviation Investigations, Equipment Qualification, Maintenance Supervision
  • Facility Management, Regulatory Audits, Troubleshooting
  • Team Leadership, Utility Plant Operations

Education

  • Bachelorโ€™s degree in engineering, science, or related field

Additional Requirements

  • Travel: 10%
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