Role Summary
Senior Manager Cleaning Validation – Devens, MA. Lead the cleaning validation program, ensuring regulatory compliance and alignment with industry best practices, while collaborating with cross-functional teams to maintain validated cleaning processes.
Responsibilities
- Provide strategic oversight and management of the cleaning validation program, ensuring alignment with regulatory requirements and industry best practices.
- Develop, write, and execute cleaning validation protocols, reports, and risk assessments.
- Establish acceptance criteria and sampling plans for cleaning verification and validation.
- Delegate tasks and coordinate the execution of cleaning studies, ensuring timely and effective completion.
- Optimize and update cleaning validation strategies and procedures to reflect current industry standards and regulatory expectations.
- Perform swab and rinse sampling, cleanability, degradation and sampling recovery studies reviewing analytical results against acceptance limits.
- Support investigations related to cleaning failures, deviations, and non-conformances.
- Collaborate with Manufacturing, Quality, and Laboratory teams to ensure validated state of cleaning processes.
- Ensure compliance with regulatory guidelines (FDA, EMA, cGMP, ICH) and internal SOPs.
- Participate in audits and inspections, providing subject matter expertise in cleaning validation.
- Maintain up-to-date knowledge of industry best practices and regulatory expectations for cleaning validation.
- Lead and support projects involving new product introductions, equipment changes, or process improvements related to cleaning.
- Author and revise Standard Operating Procedures (SOPs) related to cleaning validation and verification activities.
- Regular collaboration with Manufacturing, Quality Assurance, QC Laboratory, Engineering, and Validation teams.
- May interact with regulatory inspectors, third-party laboratories, consultants, and equipment/cleaning agent vendors.
- Based in a GMP-regulated manufacturing or laboratory environment and may require working in cleanrooms with appropriate gowning and PPE.
- Occasional requirement to work evenings, weekends, or during production shutdowns to support validation activities; some travel may be required to support multi-site projects or audits.
- Determines appropriate cleaning validation approaches based on regulatory requirements, risk assessments, and product/equipment needs.
- Exercises judgment in troubleshooting cleaning validation failures and recommending corrective actions.
- Provides input into and makes decisions related to new equipment, cleaning agents, or cleaning procedures.
- Ensures decisions balance compliance, product safety, and operational efficiency.
- This position is largely self-directed, with high-level goals and considerable latitude in execution; may require independent decision-making and prioritization.
Qualifications
- Bachelor's degree in engineering or related discipline required; advanced degree preferred.
- 8+ years of experience in cleaning validation, process validation, or a related GMP environment (pharmaceutical, biotechnology, or medical device).
- Hands-on experience executing validation protocols, supporting lifecycle maintenance, and responding to compliance requirements.
- Strong knowledge of cGMP, FDA, EMA, and ICH cleaning validation requirements.
- Experience with analytical methods such as HPLC, TOC, or microbiological techniques is preferred.
- Demonstrated ability to manage and optimize cleaning validation programs.
- Strong technical writing and documentation skills.
- Excellent problem-solving, analytical, and communication skills.
- Proven ability to execute, delegate tasks and oversee execution of cleaning studies.
- Ability to work independently as well as collaboratively in a cross-functional team.
Skills
- Cleaning validation program management
- Regulatory compliance (FDA, EMA, ICH, cGMP)
- Validation protocol development and execution
- Analytical methods (HPLC, TOC, microbiology)
- Risk assessment and mitigation
- Technical writing and SOP development
- Cross-functional collaboration
- Problem-solving and analytical thinking
Education
- Bachelor's degree in engineering or related discipline (required); advanced degree preferred.
Additional Requirements
- Based in a GMP-regulated environment; may involve cleanrooms and PPE.
- Occasional travel for multi-site projects or audits.