Lead Process Technician (3rd Shift)

Role Summary

The Lead Process Technician on 3rd shift leads the operation and continuous improvement of pharmaceutical packaging lines, focusing on troubleshooting, diagnostics, and maintaining compliance with industry standards in a Lean environment. The role serves as a technical resource, ensuring optimal performance, reliability, and production efficiency through proactive maintenance and Lean principles.

Responsibilities

• Equipment Troubleshooting & Diagnostics: Specialize in troubleshooting and diagnostics for packaging equipment, including fillers, pick & place robots, cartoners, case packers, labelers, and printers. Collaborate with operations, maintenance, and engineering to prioritize work, reduce downtime, and improve line reliability.
• Continuous Improvement: Review equipment operation, identify deficiencies, and recommend improvements to increase Overall Equipment Effectiveness (OEE) and support Lean Manufacturing initiatives through leading and supporting key projects.
• Technical Advisory: Provide input on projects involving parts and material selection, documentation (OJT and SOP creation), testing, problem solving, maintenance requirements, project scope, and follow-up.
• Machine Changeovers: Provide technical support during machine changeovers for different package sizes and set up packaging lines to ensure smooth startups and increased production efficiency.
• Root Cause Analysis: Initiate and participate in Root Cause Analysis to address recurring issues and implement effective solutions.
• Training & Compliance: Provide training related to the maintenance and operation of mechanical and automated equipment, ensuring compliance with company standards, procedures, and government regulations (SOPs, GMPs, etc.).

Qualifications

• Trade certification or degree in engineering, automation, or a related technical field strongly preferred.
• 10+ years of experience in a manufacturing or packaging environment, especially with highly automated pharmaceutical equipment preferred.
• Strong mechanical aptitude and advanced troubleshooting skills.
• Familiarity with Lean Manufacturing principles.
• Understanding of safety, compliance, and regulatory standards in pharmaceutical operations.
• Effective communication and team collaboration skills.
• Ability to stand, walk, bend, and lift for extended periods.
• Comfortable working in a fast-paced, production-driven environment.
• Production Floor presence and support for assigned shift.
• Able to perform other duties as required.