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Director, Downstream Process Development - Biologics

Vertex Pharmaceuticals
On-site
Boston, MA
$195,500 - $293,200 USD yearly
Operations

Role Summary

Director, Downstream Process Development - Biologics

Responsibilities

  • Lead phase-appropriate strategies for downstream process development, process transfer, scale-up and process characterization to support commercial readiness.
  • Set-up and oversee external capabilities for downstream process development of monoclonal antibodies, ADCs and other biologics modalities. This includes directing activities such as capture chromatography, polishing steps, and viral clearance.
  • Develop and manage project timelines, resource allocation, and budget for downstream programs.
  • Oversee drug substance technology transfer, process development and GMP manufacturing operations at CDMOs, in close partnership with upstream development, analytical development, formulation, external manufacturing and quality assurance.
  • Manage deviations and OOT/OOS investigations at the CDMOs in collaboration with Quality, External Manufacturing and Regulatory team.
  • Define and implement control strategies, validation protocols, and process characterization studies in accordance with Quality by Design (QbD) principles.
  • Author and review regulatory submissions: IND/IMPD, briefing books and BLA.
  • Serve as a subject matter expert in regulatory agency interactions, audits, and inspections.
  • Develop and implement strategies for improved purification efficiency, robustness, and cost-effectiveness, including evaluation of new technologies and materials.
  • Potential in the future to build and manage a team of scientists and engineers to deliver high-quality, scalable, and compliant downstream drug substance processes from early development through commercialization.
  • Expected travel: 10-20% (domestic and international)

Qualifications

  • PhD in Chemical Engineering, Biochemical Engineering, Pharmaceutical Sciences or related discipline with commensurate years of education and experience.
  • Minimum of 11 years of experience in drug substance development and manufacturing. MS with 14+ years of relevant experience may be considered.

Experience & Skills

  • Demonstrated leadership in downstream process development for recombinant proteins including antibodies, ADCs, and fusion proteins.
  • Hands-on experience with chromatography systems (AKTA, Unicorn), UF/DF systems, and viral clearance strategies. Familiarity with continuous purification technologies and single-use systems is strongly preferred.
  • Experience successfully delivering development programs with CDMOs.
  • Strong track record of scaling processes from lab to pilot and GMP/commercial production.
  • Proven track record of advancing drug substance from INDs into late phase development and commercialization.
  • Experience with process characterization, process control strategy establishment and process performance qualification for commercialization using Quality by Design (QbD) principles.
  • Extensive knowledge of cGMPs and regulatory guidelines for biologics and can serve as an internal thought-leader to drive decision making.
  • Strong data analysis and scientific communication skills, including experience with regulatory documentation, with the ability to influence and drive decision making at multiple levels within a CMC organization.
  • Demonstrated leadership with experience managing technical staff (internal or external) and cross-functional collaborations.
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