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Role Summary
Sr Engineer - Technical Investigator
Responsibilities
Lead root cause analysis to identify the failure mode for Amgen’s products and associated components due to product complaint
Perform failure analysis using tools and processes to identify root cause using tools such as tolerance analysis, fishbone diagrams, “5 Whys”, and risk assessments such as FMEA’s or Fault Tree Analysis. Additional equipment such as CT scanners, FTIR material analysis and Instron tensile test machines may be used.
Lead cross functional ideation of design solutions to reduce complaints based on output of root cause analysis, determine feasibility of options through testing and analysis, develop business plans for implementation
Lead technical trend and consolidated investigations, including statistical assessment of data to identify cause of trends
Lead evaluation of returned product, product reserve sample inspections, batch records and review of complaint histories and trends
Generate final reports in accordance with established procedures, which may include data collection and statistical analysis of the data
Develop and perform relational data analytics in support of investigations
Advise management for trend and failure investigation process improvement
Provide input to engineering for product improvements
Coach and mentoring to junior engineers
Support functional management initiatives and objectives
Lead investigations lab equipment setup, develop and provide equipment training to personnel, develop and validate test methods, and develop SOPs for equipment use
Qualifications
Basic Qualifications:
High school diploma / GED and 10 years of medical/biopharma development, engineering or postmarket experience OR
Associate’s degree and 8 years of medical/biopharma development, engineering or postmarket experience OR
Bachelor’s degree and 4 years of medical/biopharma development, engineering or postmarket experience OR
Master’s degree and 2 years of medical/biopharma development, engineering or postmarket experience OR
Doctorate degree
Preferred Qualifications:
Master’s Degree in Engineering or Science
10+ years of progressive and relevant experience
5+ years of experience in complaints or failure analysis investigation within a development or manufacturing environment, working with Medical Devices, ideally Class II and Class III
Proven experience with mechanical and/or electromechanical medical devices
Demonstrated Six Sigma proficiency specifically for root cause analysis methodology
Experience with risk management per ISO 14971 (System Risk Analysis, User Risk Analysis, DFMEA/FMEA and other Risk Management tools)
Experience with protocol and report writing, process and test development and execution, and design of experiments
Experience in leading continuous improvement activities by driving the implementation of process and product quality improvement initiatives
Strong technical writing and interpersonal skills
Skills
Root cause analysis
Data analytics and statistical analysis
Risk assessment and management
Project leadership and cross-functional collaboration