Role Summary
The Sr. Facilities/Utilities Engineer is a member of the Plant Engineering team providing technical support to the Wilson Site. The site includes an Energy Center, Vaccine Manufacturing Facility, Quality Labs, and a Packaging facility. This position will focus on investigation of utility/facility system excursions, system improvements and optimizations. The incumbent will also be responsible for leading plant engineering improvement projects and implementation of productivity enhancement initiatives.
Responsibilities
- Manages individual contributors (professional employees) and/or contractors
- Contributes to the performance and results of the utility department
- Adapts departmental plans and priorities to address resource and operational challenges
- Decisions are guided by policies, procedures, and business plan; receive guidance from manager
- Provides technical guidance to employees, colleagues, or contractors
- Anticipates and interprets client and/or customer needs to identify solutions
- Works as a liaison between Plant Engineering and other Site Business Partnerโs
- Manages capital projects involving plant engineering equipment replacement/upgrades
- Apply management skills to align work activities with department objectives
- Project management
- Extensive industrial experience involving utility system generation, distribution and control are needed
- Lead in the identification and implementation of process improvement projects, productivity initiatives and corrective actions while focusing on equipment uptime, minimizing cost, and maintaining process consistency
- Investigate deviations (both minor and major), with responsibility to interface with Operations, Automation, and Quality approvers
- Perform a thorough review of engineering records and related GMP documentation, identifying and resolving discrepancies in a timely manner, and implementing corrective actions to improve the execution/review process
- Develop training material. Working as a subject matter expert (SME), provides necessary training for system maintenance
- Work alongside operations and lean six sigma team members to develop reliable utility processes that meet cGMP requirements
- Knowledgeable of all utility systems (e.g. USP water, HVAC, electrical distribution, etc.) regarding functionality of equipment and relied on as SME during regulatory discussions
- Identify and resolve technical and operational problems; collaborates with peers to resolve problems that cross into inter-related units
- Strong problem-solving skills and a direct involvement approach to problem solving
- Responsible for assisting in the identification, development, and implementation of new systems which enhance the operation of Plant Engineering processes
- Assist with trouble shooting Plant Engineering utility equipment on an as needed basis which includes but not limited to chillers, boiler, AHUs, PLCs, humidifiers/dehumidifiers, water systems, Square D controllers/monitors, clean steam generators and electrical distribution systems
- Conduct engineering task as needed maintaining plant utility equipment
- Influence | Explains difficult concepts and persuades others to adopt point of view | Communicates information, asks questions and checks for understanding
- Accountability | Accountable for the performance of plant engineering systems
- Decision Making | Guided by policies, guidelines, and procedures that impact the departmentโs ability to meet performance objectives | Consults on an as-needed basis with next-level manager on more complex decisions and/or issues that impact other units with inter-related processes
- Adapts and implements departmental plans and priorities based on division scorecards to address local business, service and operational challenges
- Consults on an as-needed basis with next-level manager for newly identified priorities
- Forecasts resource needs; manages allocated expense budgets and allocated resources to implement projects
Qualifications
- Required: Five years of facility/utility experience
- Required: Familiarity with cGMPs and regulatory requirements
- Required: Problem solving and troubleshooting
- Required: Technical writing and deviation investigation
- Required: Industrial Electrical, Utility, and HVAC system process improvement and optimization
- Preferred: cGMP in a pharmaceutical environment
- Preferred: Formal problem-solving techniques, such as root cause analysis (RCA), failure mode effects analysis (FMEA), and/or Lean Six Sigma tools
- Preferred: NFPA code requirements
- Preferred: 5 years + Industrial electrical distribution
- Preferred: Automation (BAS)
- Preferred: Deviation management, troubleshooting and resolving manufacturing anomalies
- Preferred: Minimum three year supervisory or project management
Education
- BS in engineering or technology | Other fields in scientific disciplines can be considered provided the candidate has strong, relevant, and direct work experience
Skills
- Budget Management
- Capital Project Management
- Change Management
- Curriculum Development
- Data Analysis
- Deviation Management
- Equipment Qualification
- Facility Management
- Good Manufacturing Practices (GMP)
- HVAC Systems
- Maintenance Supervision
- Maintenance Troubleshooting
- Occupational Safety and Health
- Process Improvement Projects
- Productivity Improvements
- Regulatory Audits
- Regulatory Compliance
- Six Sigma
- Steam Generators
- Sterile Manufacturing
- System Maintenance
- Team Leadership
- Troubleshooting
- Utility Plant Operations
Additional Requirements