Senior Operations Engineer - Spray Drying
Merck
September 29, 2026
Full-time
On-site
Elkton, VA
Operations
Role: Senior Operations Engineer supporting spray drying at a new small molecule manufacturing site, focusing on commissioning, qualification, start-up, and operational readiness. Responsibilities include partnering with cross-functional teams to ensure safe, compliant, and efficient plant startup and ongoing operations, supporting process transfer and optimization, and leading continuous improvement initiatives using lean tools. Qualifications: Bachelor's degree in Chemical, Pharmaceutical, Biochemical Engineering, or related field; at least 5 years of experience in drug product/SDI manufacturing, technical operations, or process support, with GMP and compliance knowledge. Preferred skills include experience with facility start-up, technology transfer, lean methodologies, and cross-shift coordination. HighValue: small molecule, spray drying, early-stage manufacturing, process transfer, GMP, operational excellence. Collaboration: partners with Operations, Engineering, Quality, Technical Operations, Supply Chain. WorkSetup: onsite in Elkton, VA, with 10% travel.