Reliability/Process Engineer
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Role Summary
The Reliability Engineer plays a critical role in ensuring the reliability and optimal performance of manufacturing equipment. This position is responsible for developing, implementing, and maintaining reliability strategies to reduce downtime, increase equipment availability, and optimize the performance of critical assets. The Reliability Engineer will lead efforts in Preventive Maintenance (PM) optimization, Root Cause Analysis (RCA), and continuous improvement initiatives while collaborating with cross-functional teams to support the overall maintenance and reliability strategy.
Responsibilities
- Preventive Maintenance (PM) Optimization: Responsible for reliability of production equipment on site and Reliability KPIs, (MTTR) and (MTBF).
- Root Cause Analysis (RCA): Responsible for ensuring effective troubleshooting and reoccurrence elimination of breakdowns.
- Reliability Improvement Initiatives: Recommend improvements and desirable modifications in methods, procedures, processes, facility/equipment, and layout.
- Maintenance Planning and Scheduling: Support the maintenance planning and scheduling processes by providing input on equipment criticality and PM task prioritization.
- Spare Parts and Inventory Management: Responsible for developing stock of critical spare parts within budget targets.
- Data Analysis and Reporting: Fluent use of the site’s CMMS system.
- Training and Development: Responsible for coaching & executing the Preventative Maintenance strategy for the site. This will be based on TPM, AM and other industry standards.
- Cross-Functional Collaboration: Work with managers effectively to execute the policies and goals of the organization. Author, review, revise, or approve Standard Operating Procedures and Change Controls as required.
Qualifications
- Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or equivalent
- 5 to 10 years Maintenance experience required.
- Minimum of 5 years’ experience in reliability engineering related processes.
- Prefer 5 years of experience in cGMP industry
- Expertise in multiple areas of maintenance and reliability, material management, planning and scheduling, and CMMS / EAM / ERP optimization.
- Effective communication skills and practices and have experience with reliability productivity tools.
- Understand the RCM process, failure mode identification, defect analysis, cause and effect analysis, loss elimination, determination of probability, and consequence of failures; along with the use of sFMEA, RCFA decision logic, and writing tasks to mitigate identified failures.
- Demonstrate knowledge of generic problem solving, and the RCA process.
- Strong mechanical and electrical knowledge.
- Have a solid knowledge of equipment assembly, installation, and repair.
- Familiarity with asset Management, its various components and organization.
- Understand condition monitoring principles, tools, and application.
- Ability to communicate/teach reliability best practices, condition monitoring, and precision methods.
Skills
- Computer knowledge (Excel, Word, Power Point)
- Good communication skills.
- Understanding of Root Cause Analysis.
- Computer Maintenance Management System knowledge (CMMS – e.g. SAP).